SAW Steel Pipes
Mukat Group of Companies has been growing from strength to strength since 1966. The Mukat Group to which Surindra Engineering Company Ltd. also belongs, has specialized in the manufacture of Submerged Arc Welded ( SAW ) pipes in India. The group has acquired an eminent position in the field of manufacture of SAW Steel pipes in India. Till now the Mukat Group could manufacture such pipes in the range of 14" diameter and above up to 180" and in the wall thickness of 6 mm and above up to 90 mm.
Thus from now on the Mukat Group can manufacture the widest range of Steel Pipe diameters namely, 1/2" to 180" in the thickness of 1.8mm to 90mm.
Probably no other manufacturing group, even in the advanced industrialized nations, has this unique capability. The Group prides itself in this great achievement
From an annual turnover of Rs. 30 crores in the year 1990, the group has now achieved an annual turnover of over Rs.160 crores.
H-SAW PIPE MANUFACTURING
Large diameter API / IS Grade pipes with a diameter ranges from 406 mm to 3175 mm, wall thickness upto 25 mm, length upto 12.5 meter and upto and including API 5L X – 80 are manufactured at Varsana H-Saw pipe mills. Annual mill capacity is around 75000 MT per mill.
The making of Spiral Weld pipes :
Hot rolled Coil strip is mounted into the straightening machine. The strip is positioned to the correct helix angle. Before passing the strip through, the leading and trailing ends of the incoming and already inserted coil strip respectively are welded together. The edges are then machined simultaneously on both sides by an edge miller. In the forming section, a 3-roller bending device bend the strip helically into a cylindrical pipe. Then the longitudinal edges of the incoming strip are brought into low point contact and the resulting butt joint is continuously welded externally after a half-turn of the pipe. Finally, it is cut off to the desired length with a plasma torch.
The duly welded pipe is discharged from the Spiral mill for processing of the pipe ends.
End beveling station.
Hydro-testing station for testing of each pipe.
U.T. / Ultrasonic testing station for NDT weld flaw detection.
End X-ray / continuous radiography.
Finishing station and final inspection station.
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